Reliable processes,
good quality, solid profit: LiSEC solutions
provide flat glass processors around
the world with security
and drive in a challenging environment.
For the last 60 year
s, we have been working har
d to
enable you to sustainably
boost the efficiency, the syste
m
availability and the quality output of your flat gla
ss
production process. Thanks to forward-looking thinking,
continuously striving to find the best solution and a great
deal of personal commitment from our employees, we
have
grown from a one-man company to a tech
nology leader.
Our advanced solutions ge
nerate a great cost-to-b
enefit
ratio throughout the
entire lifecycle of your machines and
systems.
Customers around the
world can benefit from this: be they
experienced manufacture
rs or newcomers to the industry;
from family businesses to industrial glass processors.
Three main factors ar
e essential for long-term success:
Facts and figures:
1961 founding ye
ar
1 str
ong brand
1,100 employ
ees
Over 20 site
s
213 million Euros turnover (2021)
90 % expor
t rate
7 % of turnove
r for R&D
More
than 330 patents
1. Turn Key Solutions
Everything from a single source including soware. Customers b
enefit from the only company in the flat glass machine
industry that can comprehensively plan and develop large projects - also thanks to the w
id
est product range in the industry.
2. Excellent Service
Investment security and the highest availability and productivity enable the lar
ge
, global LiSEC service
network. A contact person familiar with the local la
nguage and customs is available close to you.
3. Performance through soware integration
Integration of the production management soware
and the machinery control (digitalization/Industry
4.0) allows top operation and optimization of all integrated machines or whole glass factorie
s.
The benefits:
Over 60 years of partnership, pioneering spirit and stability
Investme
nt security due to the size of our company
Le
ading technology with a high resale va
lue
Great cost-to-benefit ratio throughout the
entire system lifecycle
02
03
Gl
ass Quality
The effects of AEROFL
AT tempering technology
Glass quality is a customer requirement that is becoming more and more important. Familiar quality topics
involving tempered glass like roller waves, roller pick ups, w
hite haze, glass distortion, and anisotropy, just to
name a few, represent a challenge in the glass production industry, a
nd they require regular cold cle
aning cycle
s,
experienced operators, time, and reduced batch configuration, w
hich
leads to increased operating costs.
The unique and innovative air cushion technology of the AEROFLAT tempering furnace not only
automatically eliminates the previously mentioned roller
wave, roller pick-up, and white haze
quality aspects,but also reduces the additional and regularly occur
ring e
ffort resulting from
cold cleaning cycles, which cause production stop or additional costs, to a minimum.
This enables complex projects to be completed with outstanding quality, without
additional effort, a
nd therefore extremely cost e
ffectively.
Nigeria project
: AEROFLAT View of
coating with 34% reflection
Display possible quality that can be achie
ved during standard
production, independent of the knowle
dge of the operator.
The extremely simple operation of the AEROFLAT tempering system and th
e independence from the
knowledge of an opera
tor not only enables development of a modern and
flexible production process, which
reduces costs, but also provides opportunities to companies without tempering experience to implement
a technology of this kind in their value creation chain to ma
nufacture high-quality products.
Outstanding glass evenness is becoming more and mor
e difficult due to the large selection of new
and more complex coatings. In particular, the low emissivity (low-e) coatings with low emissi
vity
(e=0.01), which are
expected to experience increasing demand in the coming years,
will lead to a
more complex and time-intensive process in case of conventional tempering technology.
The AEROFLAT air cushion technology, on th
e other hand, is able to he
at up low-e glass stably to produce
extraordinary glass quality approximate 50% fa
ster than conventional tempering technology, which corr
esponds
with the heating time of float glass and make
s a clear contribution to a company’s profitability.
Glass: 1,700 x 5,000 mm, 10 mm glass thickness, double silver low-e
tempered glass with ver
y high evenness - quality like a mirror
oven operator: Manageme
nt
3
2
1
4
06
07
Anisotropy has been at the centre of our attention in recent years in particular,
since
it ca
n have a large influence on
the quality of a glass product. Anisotropy is the result of stress distribution in the glass th
at causes birefringence.
Depending on the perspective and the d
aylight situation, birefringence is more or less visible as anisotropy.
Anisotropy mainly depends on how homogeneously or inhomoge
neously glass is tempered.
For example, float glass does not exhibit a
ny anisotropy, but rather 100% isotropy.
This phenomenon is becoming more and more important not only for architectural glazing, but also for
showcases and glass doors that are built into bathrooms and w
ine
cabinets, etc. which are illuminated.
6
5
Conventional tempering technology vs
AEROFLAT air cushion technology
The analysis displayed a
bove was measured using the StrainScanner® by
Arcon and Ilis. This
unique system measures both the
residual stress and its alignment. A qualified statement about
possible anisotropic effects can only be made with information ab
out both parameters.
In the area of anisotropy, LiSEC AEROFLAT technology is a quantum le
ap. Th
e air cushion system
makes homogeneous tempering of the glass possible, which r
educes anisotropy without any additional
options, without additional processing, and without any oper
ator and tempering experience.
08
09
AEROFLAT
High-quality products deserve th
e best treatment. This is why we
only allow trustwor
thy heads – and air – to get in touch with glass.
With the patented AEROFLAT air-cushion sys
tem, the surfaces of
the glass panes are not touch
ed during the tempering process.
The result of the innovative technology: top quality
flat glass – economic and future-proof.
prodmon
qms
assetcheck
per
fectscan
Profitability & Softwa
re
No roller cleaning
No waiting time for glass changes
Easy integration into fully automatic
production sequences
High flexibility, no d
aily planning
required; allow
s fast, flexible reactions
E
asy to use
No tempering know-how necessary.
Highlights
Full convection, ideal for all coated gla
ss
Cleanness of the furnace is pe
rfectly suited
for all surface-tr
eaded glass sheets
Patented air cushion system suitable
for double-sided coatings
Minimal optical distortions, no roller waves
AEROFLAT batch furnace includes tilting table
AEROFLAT - Batch Furnace (2 - 4 m
m
)
Thin-Glass Te
chnology for 2 and 2.5 mm fully tempered glass
The LiSEC AEROFLAT air cushion system combined with technological advancements opens up completely
new possibilities and allows the production of the first 2 mm thin fully tempered glass in unbe
atable quality.
This technological quantum leap extends the glass applications to new products as we
ll as high-end industrial use.
* Applies to float, clear, structur
ed and coated glass
* Output at approx. 50% load
Application:
TV glass
Interior gla
ss
Te
chnical glass
Special applications
Option:
Additional cooling fan 2 mm fully tempered gla
ss for max. glass size 2 x 1.2 m
Technical data
AEROFLAT 17-111 FT2
AEROFLAT 17-111 FT2,5
Fully tempered glass thickness
2 - 4 mm
2,5 - 4 mm
Heat strengthened glass thickness
2 - 4 mm
2 - 4 mm
Loading capacity
5 x 1,7 m5 x 1.7 m
Minimum size
0.5 x 0.18 m
0.5 x 0.18 m
Maximal size tempered
2 x 1 m für 2.0 mm tempered (Option 2 x 1.2 m)
2 x 1 m für 2.5 mm tempered
Output 2 mm heat strengthened tempered*
30 Batch / h
30 Batch
/ h
Output 4 mm tempered*
25 Batch / h
25 Batch
/ h
L (m)
B (m)
H (m)
Connected load (kVA)
AEROFLAT 17-111 FT2,5
26
13
5 (6,5)
2.070
AEROFLAT 17-111 FT2
26
14
5 (6,5)
2.150
12
13
prodmon
qms
assetcheck
per
fectscan
Profitability & Softwa
re
No roller cleaning
No waiting time for glass changes
Easy integration into fully automatic
production sequences
High flexibility, no d
aily planning
required; allow
s fast, flexible reactions
No tempering know-how necessary.
Highlights
Full convection, ideal for all coated gla
ss
Cleanness of the furnace is pe
rfectly suited
for all surface-tr
eaded glass sheets
Patented air cushion system suitable
for double-sided coatings
Minimal optical distortions, no roller waves
AEROFLAT batch furnace includes tilting table
AEROFLAT - Batch Furnace (2 - 8 m
m
)
Technical Data
AEROFLAT 17-111
Fully tempered glass thickness
3 - 8 mm
Heat strengthened glass thickness
2 - 8 mm
Loading capacity
5 x 1.7 m
Minimum size
0.5 x 0.18 m
Maximal size tempered
5 x 1.7 m
Output 2 mm heat strengthened tempered*
40 Batch / h
Output 4 mm tempered*
25 Batch / h
* Applies to float, clear, str
uctured and coated gla
ss
* Output at approx. 65% load
Tempering of highest quality extra-thin glass, such as 2 mm heat strengthened, has not been possib
le with
the traditional
technology. The AEROFLAT toughening system not only allows processing th
e largest 2 mm heat strengthened
but also
high quality 8 mm glass.
Application:
Interior
Wind
ow construction
Automotive and
technical glass
Thin glass te
chnology for the largest 2 and 3 mm heat strength
ened glass
L (m)
B (m)
H (m)
Connected load (kVA)
AEROFLAT 17-111
26
13
5 (6.5)
1,630
14
15
prodmon
qms
assetcheck
per
fectscan
Profitability & Softwa
re
No roller cleaning
No waiting time for glass changes
Easy integration into fully automatic
production sequences
High flexibility, no d
aily planning
required; allow
s fast, flexible reactions
No tempering know-how necessary.
Technical Data
AEROFLAT
12-614
AEROFLAT
12-614 FT 2
AEROFLAT
12-714 FT 2
Fully tempered glass thickness
3 - 6 mm
2 - 4 mm
2 - 4 m
m
Heat strengthened glass thickness
1.6 mm
1.6 mm
1.6 m
m
Batch height
1.2 m
1.2 m
1.2 m
Minimum size
0.5 x 0.3 m
0.5 x 0.3 m
0.5 x 0.3 m
Maximal size
2.2 x 1.2 m
2.2 x 1.2 m
2.2 x 1.2 m
Output 1.6 mm partial tempered
612 sqm/h*
612 sqm/h*
680 sqm/h*
Output 2 mm tempered
-
514 sqm/h*
600 sqm/h*
Output 4 mm tempered
400 sqm/h*
400 sqm/h*
450 sqm/h*
* Applies to float, clear, structur
ed and coated glass
L (m)
B (m)
H (m)
Connected load (kVA)
AEROFLAT 12-614
50
12
5 (6.5)
2,490
AEROFLAT 12-614 FT 2
50
16
5 (6.5)
2,970
AEROFLAT 12-714 FT 2
53
16
5 (6.5)
3,170
16
17
Highlights
Full convection, ideal for all coated gla
ss
Cleanness of the furnace is pe
rfectly suited
for all surface-tr
eaded glass sheets
Patented air cushion system suitable
for double-sided coatings
Minimal optical distortions, no roller waves
Flexible system through modular design
Application:
Solar
glasses
Serial production w
hite goods
Industrial Plant: Quan
tity, Speed and Quality.
Technology for Thin Glass Production
The AEROFLAT large-scale industrial plant is designed for maximum spee
d and highest quality. This type
of machine is best used for unchanging or similar sheet sizes which
are required in large quantities.
AEROFLAT - Contin
uous Furnace (
1
.6 - 6 m
m
)
SERVICE
Machines and systems for flat glass pr
ocessing are in use for many years,
sometimes even for decades. Ongoing maintenance and optimisation
are essential to keep performa
nce, efficiency and availability at a
consistently high level and to ensur
e high-quality glass products.
20
21
Service P
roducts
Online Support
Ho
tline
Service / Maintenance
Training
LONGLiFE
Spare parts
Installation
Repairs
Services
From machine installations to modernization of existing systems, we offer a wide range
of services,
and stay on your side as a compe
tent and reliable partner th
roughout the entire life cycle of your
systems. Whether
you need a customized training program, detailed machine inspections, online
support, spare parts or upgrades – the LiSEC service
team will take care of it for you.
We offer you worldwide service and the fastest
possible supply of spare parts.
Facts & figure
s:
More 140 service engineers worldwide
Global network with local partners all over the world
Spare part deliveries worldwide within shortest time
Super-fast problem solving via remote service
Compentent technical consulting
Online Support
Telephone support with direct data connection to your LiSEC machinery
for the
immediate and targeted
diagnosis and correction of faults and errors.
Machinery
Sunday 10:00 p.m. – Friday 09:00 p.m. (CET)
Phone:
+43-7477 405-5701
E-Mail:
tbe.service@lisec.com
Emergency contact for urgent issues outside our working h
ours:
Saturday
6:00 a.m. – 10:00 p.m. (CET)
Sunday
6:00 a.m. – 10:00 p.m. (CET)
Phone:
+43-7477 405-5701
Software
Monday 07:45 a.m. – Friday 09:00 p.m. (CET)
Phone:
+43-7477 405-5702
E-Mail:
support@lisec.com
Emergency contact for urgent issues outside our working h
ours:
Phone:
+43-7477 405-5702
28
29
Competence Center for rese
arch, production and
training in th
e field of flat glass processing
GLASTECH
The new LiSEC Competence Center for re
search,
production and training in the field of flat glass
processing was opened in Hausmening at the end of
2015. It aligns completely with the LiSEC claim „all.
in.one:solutions“. The Competence Center „GLASTECH“
makes LiSEC the only machine manufacturer on the
market who profitably processes flat glass. This ope
rator
know-how allows LiSEC to share
and therefore fully
understand their custome
rs‘ prob
lems and challenges.
The „GLASTECH“, a LiSEC investment of approxi
mately
nine million Euros, accommodates the latest LiSEC techno-
logies for each step of glass processing – from cutting and
edge processing to a sophisticated sheet logistics system
to the production of insulating glass units and laminated
safety glass including tempering. In the GLASTECH, flat
glass is processed under r
eal life production conditions.
The state-of-the
-art plants and soware applications
are also used for
research, testing and training.
COMPETENCE CENTER
Facts and figure
s:
Opened October 2015
Latest LiSEC technologies
70 employees
Investment: 9 m
illion € since 2015
15 m
illion Euros turnover
Approx. 100 customer visits per year
Glass storage with 96 rack positions
2 insulating glass lines
3 cutting lines for float, laminated and special glass
1 glass processing line „SplitF
in“
1 edge processing machine KSD
1 laminated glass line
1 AEROFLAT tempering furnace
Automatic sorting/shuttle logistics
Planned ahead maintenance sch
edule
Automatic production planning and machine addressing
Technical/Construction
changes
rese
rved.
Text
a
nd
symbol
fotos
may
show
optional
equipment.
Th
is
publication
is
protected
by
copyright.
All
rights
reserved.
The
use
or
reproduction
of
any
of
its
contents,
even
parts
of
it
o
r
in
altered
form,
is
allowed
only
with
explicit p
ermission of LiSEC.
Tel
Fax
Mail
Web
L
ISEC Austria GmbH
Peter Lisec Straße 1
A-3353 Seitenstett
en
Austria
+43-7477 405-0
+43-7477 405-40
sales@lisec.com
www.lisec.com